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Smokeless chemical polishing agent PP-541N
Smokeless chemical polishing agent PP-541N
product descriptions

name said

oxidation Auxiliary Agent

model/specification

PP-541N

characteristics

Smokeless chemical polishing agent PP-541N is a high-bright chemical polishing solution for aluminum and aluminum alloy surfaces. It has stable performance and simple operation. After processing, it can produce mirror brightness and no yellow smoke is generated. It is a new alternative to the original three-acid polishing. Environmentally friendly chemical polishing additive.

Composition solution:

Polishing Solution PP-541N

10%

85% phosphoric acid

50%

98% sulfuric acid

40%

 

conditions of use

temperatures

95-115℃

of time

10 seconds-3 minutes

stir

Striations can be prevented by air agitation

Container material

SUS-316L stainless steel tank, FRP high temperature

heating equipment

Steam, or quartz tube heating

exhaust

Need to install exhaust equipment

 

 

  • Tank solution preparation
  • Preparation of liquid in newly opened tanks

PP-541N: sulfuric acid (98%): phosphoric acid (85%)=10%: 40%: 50%(weight ratio)

  • preparation method

According to the volume of the chemical polishing tank, calculate the weights of the three materials, first add appropriate amount of phosphoric acid,(for example, if the tank capacity is 1000 kilograms, add 500 kilograms of phosphoric acid first), and then add 400 kilograms of sulfuric acid. Add aluminum according to the amount of 1% of the polishing liquid to dissolve the corresponding aluminum ions (for example, if the total mass of the polishing liquid is 1000 kg, add 10 kg of aluminum ions). The temperature will rise rapidly during the aluminum dissolution process. When the aluminum is completely dissolved in the polishing liquid, the temperature may reach 130 ° C or above. This is a normal reaction. At this time, it is allowed to automatically cool down to about 100 ° C. Finally, add 100 kg of additive, fully stir, and then conduct a small trial production. After confirming how much temperature and time the product can meet the requirements, it will be put into mass production.

 

 

  • solution control
  • When the liquid level decreases, you can add appropriate amounts of various raw materials according to the proportion used during grooving;
  • The phosphorus and sulfur ratio should be controlled within the range of (1.3-3): 1;
  • The aluminum ion content should be controlled to 10-30 g/L, and the optimal value is 20-25 g/L. When it exceeds 35 g/L, the chemical polishing performance will be greatly weakened, and additives, phosphorus sulfuric acid, etc. should be replenished in time;
  • Due to the increase of aluminum ions after the bath solution is used for a period of time, the chemical polishing temperature and time can be appropriately increased and increased.

package and storage

25 kg/barrel or 35 kg/barrel, liquid, packed in plastic barrels, hermetically stored in a ventilated, light-protected, dry indoor environment below 30℃, with a shelf life of 12 months.

Used polishing fluid containing PP-541N must be treated and discharged before it meets national and local emission standards.

precautions

  • When the chemical polishing tank is not in use, the top of the tank needs to be covered to prevent the chemical polishing liquid from absorbing surrounding water;
  • During the chemical polishing process, the workpiece can stay in the air and swing several times after being lifted out of the polishing groove, reducing the amount of chemical polishing liquid carried out and effectively saving the cost of chemical polishing;
  • Because some components in the chemical polishing liquid may have a chemical reaction on titanium metal, try not to use titanium hangers as much as possible. If you use them, you need to wrap glue on the titanium hangers;
  • Please read the Product Safety Information (MSDS) carefully before using this product;

Maintain air circulation in the workplace;

If you accidentally enter the eyes, immediately rinse with clean water and seek medical advice as soon as possible;

In order to avoid direct contact with the skin, please wear protective glasses, protective gloves, water shoes and other protective equipment when working.

  • Do not mix this product with strongly alkaline substances, zinc, iron and other metals. Store it in a sealed manner.
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